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 ----Locomotive
#12 of the Elk River Coal & Lumber Company chugs through the West
Virginia wilderness with a log train in tow. The rails ahead descend into
a stream. Is the #12 headed for imminent disaster? Not at all. The locomotive
fords the stream as though it were not even there. The #12 is a Shay,
a geared locomotive that is the off-road vehicle of railroading.
The Shay was born out of necessity and bears the name of its ingenious
inventor.
 ----In 1873, a Civil War veteran named
Ephraim Shay operated a sawmill in northern Michigan. He faced a problem
that then plagued most loggers. Transportation accounted for almost
three-quarters of the total cost of his lumber operation, drastically
affecting his profits. Once the timber stands close to easy water transport
were exhausted, lumberjacks had to venture further into more rugged,
often higher country. They had to drag logs out via horse-drawn sleighs
and logging wheels, which often got bogged down or broken in the rough
wilderness.
 ----Shay first attempted to solve his
problem by building a tramway, a set of crude wooden rails that horse-drawn
log carts with flanged wheels rode upon. Tramways had become common in
late nineteenth century logging operations. Shays tramway initially
cut his transportation costs. However, the log carts frequently overtook
their teams on a downgrade, often killing the horses. Shay decided to
turn his tramway into a real railway and looked toward the iron horse
that was linking America for inspiration.
 ----From the outset, conventional
rod locomotives proved ill suited for deep woods logging. They slipped
and stalled on the extreme mountain grades. They derailed on tight curves
and any bump in the rail. Shay also found that a conventional locomotive
tore up his track, even though it was lighter than his heavy log cars.
This mishap inspired Shay to invent the geared locomotive. As other
loggers took notice, Shay began to receive orders. He looked to the
production capabilities of the Lima Machine Works, which later became
the Lima Locomotive Works, Inc. Even as they gained fame with their
super power giants, Lima would build 2770 Shays, continually improving
the design.
 ----The Shay locomotive is based on
four-wheel articulated trucks, similar to those on a freight car, that
are connected to each other via gears and a flexible driveshaft. Three
vertically mounted rods transfer power to the shaft from the boiler. Lack
of large counterbalanced drivers, and the hammer blow of rod-motion
that can damage track, meant that a Shay could travel on much lighter
rail than a rod locomotive of the same size. Since all of the wheels were
powered, the entire weight of the locomotive contributed to the tractive
effort. The flexible driveshaft kept all of the wheels on the crudest
temporary railroads despite rails full of kinks and the lack of a graded,
ballasted roadbed. The articulated trucks ensured that the Shay could
handle the tightest curves without losing its valuable load.
 ----With efficient transportation becoming
ever more important to logging and mining operations in the 20th century,
Shay locomotives remained a staple for loggers and miners until the 1960s.
The Lionel Shay locomotives represent historic logging railroads of the
east and west coasts.
 ----The Elk River Coal & Lumber
Company operated in the mountains of Clay County, West Virginia from
1903 until the late 1950s. Headquartered in Washington State, the Weyerhaeuser
Timber Company remains one of the nations largest harvesters of
forest products. Both TrainMaster Command Control-equipped locomotives
feature realistic, operating rods, gear-drive and rotating flexible
drive shaft. Each model includes dual ElectroCouplers for prototypically
pulling or pushing a log train. The special RailSounds sound system
includes the authentic chuffs of the Shay, one of the most unique success
stories in the history of railroading.
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